11 Aug, 24

Wollsdorf 2

Must see: Custom follow-up solution for Wollsdorf

After producing custom solution for stretching full size, finished automotive leather hides for our client Wollsdorf, we have got a request to do a follow-up custom solution for automotive steering wheels as well.

What was it all about this time?

As a following to full hide stretching machine, VIDACO provided custom solution for stretching, measuring and logging longitudinal and transversal elongation already cut parts of steering wheels sets. Machine is fully flexible and ergonomic for various sets of products. Process of stretching and measuring elongation at specific force (N) and speed (depends on parts and process), is needed to comply with standard in automotive industry production chain.

Making the life of operators much easier…

Machines replace the tedious work of operator to stretch and check every single piece by hand. Operator is still needed, though, to do tactile and visual inspection that is completely based of tactile evaluation of parts.

Custom by definition

Due to very specific requirements and the high-quality level required in automotive steering wheel leather, requirements for the machine were very specific and no market solution was adaptable for this purpose. The machine provided us with the ability to stretch the hide parts in two axis independently with fine adjustment of force/speed and travel for each axis. Minimal clamping area provides almost no defect on parts. Seamless integration with other elements of the system allowed us to develop this unique approach to leather inspection and measuring.

The development process smooth as butter

Looking in retrospect, the development process went smoothly and quickly considering complexity and size of the project. From first discussions to commissioning in only a few months VIDACO managed to exceed our expectations allowing us to gain additional insight in developing other parts of the system and thus improve and accelerate development process for the whole system.

The complexity and uniqueness of such an approach to leather inspection did not allow us to use, or even adapt, market solutions. The necessity to seamlessly integrate hardware and software, together with operator, into a single process was a key point. Also, having flexibility in controlling the process and changing requirements as we go, sometimes outside of the initial scope of the project, was key for the success.

18 Jun, 20

Tikt

Discover how Vidaco transformed Tikt’s productivity with custom automation, addressing manpower shortages and boosting efficiency.

Vidaco’s tailored solutions have revolutionized productivity for Tikt, overcoming challenges and unlocking new potentials. Before partnering with Vidaco, Tikt struggled with manpower shortages and productivity constraints, particularly in high-volume production scenarios.

Vidaco swiftly addressed these issues with precision, customizing solutions to fit Tikt’s machinery and space limitations. By integrating seamlessly with existing processes, our solution maximized efficiency and flexibility. The results? Tikt experienced fully utilized working hours, increased flexibility, and enhanced accuracy.

This success story exemplifies Vidaco’s commitment to innovation and client satisfaction. Stay tuned for more insights into our transformative solutions.

03 Jun, 20

Wollsdorf

For Wollsdorf, we produced custom solution for stretching full size, finished automotive leather hides

We developed a game-changing machine in just months!

Vidaco provided custom solution for stretching full size, finished automotive leather hides, that Wollsdorf needed as integral part of newly developed process for automatic leather quality inspection. Due to very specific requirements and high quality level required in automotive steering wheel leather, requirements for the machine were very specific and no market solution was adaptable for this purpose. Machine provided the client with ability to stretch the hide in 32 axis independently with fine adjustment of force and travel for each axis. Seamless integration with other elements of the system allowed Wollsdorf to develop this unique approach to leather inspection.

How did the development of this product look like?

Looking in retrospect, development process went smoothly and quickly considering complexity and size of the project. From first discussions to commissioning in only few months we managed to exceed expectations allowing the client to gain additional insight in developing other parts of the system and thus improve and accelerate development process for the whole system.

What is so special about this product?

Complexity and uniqueness of such approach to leather inspection did not allow the client to use, or even adapt, market solutions. Necessity to seamlessly integrate hardware and software into single process was key. Also, having flexibility in controlling the process and changing requirements as we go, sometimes outside of the initial scope of the project, was key for the success.

Wollsdorf received our full support – here’s what they say:

“Since first discussions we saw VIDACO will provide us with expertise, flexibility and execution we needed. Looking at finished work we can say we are more that happy with the support and cooperation and we are looking forward to future endeavours“.

03 Jun, 20

Inexall

Technical Brief: Revolutionizing Factory Design with Inexall’s Yeast Production Facility Concept

In the realm of manufacturing innovation, Vidaco’s latest project—developing a feasibility study and concept for Inexall’s new yeast production facility—stands as a testament to our commitment to engineering excellence and sustainable design.

What was it about?

Challenged by Inexall to transform a nascent idea into a tangible factory concept, our team was tasked with crafting a solution from the ground up, based solely on desired capacity and available resources. This undertaking involved selecting equipment, designing the process flow, integrating the system within an undeveloped hall, and producing a budgetary study to estimate costs.

Vidaco’s engineering team focused on creating an economically and environmentally sustainable solution. Key features of our conceptual design include:

  • Energy Efficiency: Selection of equipment aimed at minimizing energy consumption and reducing the carbon footprint.
  • Process Optimization: Streamlined equipment choice and plant layout to enhance operational efficiency.
  • Future-Proofing: Considerations for expansion, modularity, and future cost reduction were integrated from the outset, emphasizing component layout and facility scalability.
This project underscores Vidaco’s prowess in navigating complex engineering challenges to deliver solutions that not only meet but surpass our clients’ expectations in efficiency, sustainability, and innovation.